Chemical Bath Deposited CdS for CdTe and Cu(In,Ga)Se2 Thin Film Solar Cells Processing

Abstract

Extensive research has been done during the last two decades on cadmium sulfide (CdS) thin films, mainly due to their application to large area electronic devices such as thin film field-effect transistors (Schon et al., 2001) and solar cells (Romeo et al., 2004). For the latter case, chemical bath deposited (CBD) CdS thin films have been used extensively in the processing of CdTe and Cu(In,Ga)Se2 solar cells, because it is a very simple and inexpensive technique to scale up to deposit CdS thin films for mass production processes and because among other n-type semiconductor materials, it has been found that CdS is the most promising heterojunction partner for these well-known polycrystalline photovoltaic materials. Semiconducting n-type CdS thin films have been widely used as a window layer in solar cells; the quality of the CdS-partner plays an important role into the PV device performance. Usually the deposition of the CdS thin films by CBD is carried out using an alkaline aqueous solution (high pH) composed mainly of some sort of Cd compounds (chloride, nitrate, sulfate salts, etc), thiourea as the sulfide source and ammonia as the complexing agent, which helps to prevent the undesirable homogeneous precipitation by forming complexes with Cd ions, slowing down thus the surface reaction on the substrate. CdS films have to fulfill some important criteria to be used for solar cell applications; they have to be adherent to the substrate and free of pinholes or other physical imperfections. Moreover, due to the requirements imposed to the thickness of the CdS films for the solar cells, it seems to be a function of the relative physical perfection of the film. The better structured CdS films and the fewer flaws present, the thinner the film can be, requirement very important for the processing of Cu(In,Ga)Se2 based thin film solar cells, thickness ~ 30 50 nm. In such case, the growth of the thin CdS film is known to occur via ion by ion reaction, resulting thus into the growth of dense and homogeneous films with mixed cubic/hexagonal lattice structure (Shafarman and Stolt, 2003). The reason to choose the CBD method to prepare the CdS layers was due to the fact that CBD forms a very compact film that covers the TCO layer, in the case of the CdTe devices and the Cu(In,Ga)Se2 layer without pinholes. Moreover, the CdS layer in a hetero-junction solar cell must also be highly transparent and form a chemical stable interface with the