Characterizing Industrial Catalysts: Challenges and Opportunities

Abstract

Industrial catalysts are often chemically and physically complex systems resulting from many years of technology, science, and art. Successful development of commercial catalysts requires talents of many disciplines including chemistry, chemical engineering, surface science, materials science, and physics. A better understanding of the relationship between catalyst structure and activity can provide a scientific prediction of catalytic properties. The insight gained from catalyst characterization can provide guidance for designing and synthesizing better commercial catalysts. Characterization of industrial catalysts is challenging and expensive; however, it can be highly rewarding in developing commercial catalysts used for manufacturing multibillion-dollar products.The ultimate goal of catalyst characterization is to correlate the physical, chemical, mechanical, and electronic properties of a catalyst to its activity, selectivity, and stability. in industrial practice, however, because of the complexity of the catalysts, the time limit, and the available resources, the goal of characterizing industrial catalysts is often to elucidate the key performance indicators of a catalyst; these key performance indicators, such as the size and spatial distribution and the composition of the active components and promoters, can then be used to provide guidance for manufacturing better catalysts with desired properties.