Characterization of preform permeability in the presence of race tracking

Abstract

For realistic simulation of resin flow in a stationary fibrous porous preform during Liquid Composite Molding (LCM) processes, it is necessary to input accurate material data. Of great importance in simulating the filling stage of the LCM process is the preform permeability; a measure of the resistance the preform poses to the flowing fluid. One method to measure permeability values is by conducting one-dimensional flow experiments, and matching the flow behavior to known analytical models. The difficulty is the edge effects such as race tracking disrupt the flow and violate the one-dimensional flow assumption. The new approach outlined in this paper offers a methodology to obtain accurate bulk permeability values despite any race tracking that may be present along the edges of the mold containing isotropic fabrics. Further, a method of approximate equivalent isotropic scaling is explained to extend the use of this method to determine permeability of anisotropic materials with race tracking present. Both approaches are validated with computer simulations, and then utilized in laboratory experimentation. The values calculated from this approach compare well with permeability values obtained from one-dimensional permeability experiments without the presence of race tracking.