Characterization of Phosphogypsum Blended Red Mud as Geo-material

Abstract

Red mud (RM) is a toxic material discarded after extraction of aluminum from the Bauxite and is disposed of in the form of slurry or as low-water content cake as stacking. Either form of disposal is a threat to the environment due to the alkaline nature of RM and also consumes vast tracts of land. Occasional failure of the dyke of the RM pond causes a slurry flooding over a large area, which creates geo-environmental problems. The highly alkaline nature of the RM restricts its bulk utilization, as the high pH value supports the leaching of the heavy metals. On the other hand, phosphogypsum (GYP) is an acidic (pH < 7) material produced from the phosphate industry, blending of which can reduce the alkalinity of the mixture. In the present study, an attempt has been made to use GYP blended RM as a resource geomaterial. The GYP is mixed with RM in 5%, 10%, and 15% on a dry basis to evaluate the chemical, physical, and mechanical properties of the newly developed resource material after 3, 7, and 28 days of curing period. The addition of 5% and 10% GYP lowered the maximum dry unit weight, however, 15% GYP increased the maximum dry unit weight upto 15.47 kN/m3. The 28-days strength of 5%, 10%, and 15% GYP blended RM was found as 433.57 kPa, 592.44 kPa, and 711.53 kPa, respectively, which further increased to 752.11 kPa, 1120.38 kPa, and 1371.80 kPa, respectively, after alkali activation.