Abstract

Soy-based adhesives have attracted much attention recently because they are environmentally safe, low cost, and readily available. To improve the gluability and water resistance of soy-based adhesives, we prepared an enzyme-treated soy-based adhesive modified with an epoxy resin. We investigated the wet shear strength of plywood bonded with the modified adhesive using the boiling-water test. Fourier transformed infrared spectroscopy (FTIR) and 1H nuclear magnetic resonance analysis were used to characterize the reaction between epoxy groups and –NH2 groups in the modified soy-based adhesives. FTIR analysis confirmed the cross-linking structure in the cured adhesives. Viscosity and the solid content of soy-based adhesives gradually increased with the increasing amount of epoxy resin, but had little effect on its operability. Wet shear strength of plywood samples increased as the amount of epoxy resin was increased, whereas the inverse trend was observed regarding the water absorption of cured adhesives. Compared to an unmodified adhesive, the addition of 30% of epoxy resin increased the wet shear strength of plywood samples by 58.3% (0.95 MPa), meeting the requirement of the Chinese National Standard for exterior plywood. Differential scanning calorimetry and thermogravimetric analysis showed the improved thermostability of the cured adhesives after curing at 160 °C. These results suggest that epoxy resin could effectively improve the performance of enzyme-treated soy-based adhesives, which might provide a new option for the preparation of soy-based adhesives with high gluability and water resistance.

Highlights

  • There is growing interest in the development of sustainable materials based on biomass as a substitute to petroleum, mainly due to the non-renewability of fossil resources

  • defatted soy flour (DSF) (53.4% of crude protein, 36.3% of carbohydrate, and 7.5% of moisture) ground from defatted soy meal was obtained from Shandong Wonderful Industrial Group Co., Ltd. (Kenli, China). 98% of the DSF was passed through a 200-mesh screen

  • We showed that epoxy resin could enhance the properties of a soy-based adhesive prepared with a combination of Viscozyme L, acid, salt, and alkali-treated DSF

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Summary

Introduction

There is growing interest in the development of sustainable materials based on biomass as a substitute to petroleum, mainly due to the non-renewability of fossil resources. The amount of petroleum-based adhesives consumed in the forestry industry is extensive This has generated a strong desire to develop bio-based adhesives that can satisfy the needed properties, in addition to being eco-friendly under working conditions [1,2]. Various efforts, including chemical and enzyme treatment, have been attempted to overcome this problem and to improve gluability under wet conditions [9,10,11] Most of these efforts are one-pot reactions where the modifiers are added in the preparation process of soy-based adhesives. These generally work well, but the resulting adhesives tend to have a short shelf-life. Blending the modifier as a cross-linker, or curing agent, before the application of soy-based adhesives is currently a popular

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