Abstract

In this paper, a fluidic capacitive inclination sensor is presented and compared to three types of silicon-based microelectromechanical system (MEMS) accelerometers. MEMS accelerometers are commonly used for tilt measurement. They can only be manufactured by large companies with clean-room technology due to the high requirements during assembly. In contrast, the fluidic sensor can be produced by small- and medium-sized enterprises (SMEs) as well, since only surface mount technologies (SMT) are required. Three different variants of the fluidic sensor were investigated. Two variants using stacked printed circuit boards (PCBs) and one variant with 3D-molded interconnect devices (MIDs) to form the sensor element are presented. Allan deviation, non-repeatability, hysteresis, and offset temperature stability were measured to compare the sensors. Within the fluidic sensors, the PCB variant with two sensor cavities performed best regarding all the measurement results except non-repeatability. Regarding bias stability, white noise, which was determined from the Allan deviation, and hysteresis, the fluidic sensors outperformed the MEMS-based sensors. The accelerometer Analog Devices ADXL355 offers slightly better results regarding offset temperature stability and non-repeatability. The MEMS sensors Bosch BMA280 and TDK InvenSense MPU6500 do not match the performance of fluidic sensors in any category. Their advantages are the favorable price and the smaller package. From the investigations, it can be concluded that the fluidic sensor is competitive in the targeted price range, especially for applications with extended requirements regarding bias stability, noise, and hysteresis.

Highlights

  • In this paper, a fluidic inclination sensor with capacitive readout is investigated (Figure 1)

  • Fluidic capacitive inclination sensors can compete in terms of price and performance with the commonly used bulk micromachining (BMM) MEMS accelerometers in tilt measurement applications

  • As MEMS accelerometers are most commonly used for tilt measurement in the lowcost market, several commercially available sensors were selected as the benchmark

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Summary

Introduction

A fluidic inclination sensor with capacitive readout is investigated (Figure 1). To form the cavity for a dielectric fluid, two different packaging technologies are used These are molded interconnect devices (MIDs) and stacked printed circuit boards (PCBs). Inclination sensors measure their relative position to the earth’s gravity field and are used in a wide field of applications, e.g., consumer electronics, inertial navigation systems, surveying technology, construction industry, and other applications that need a gravity reference [1,2,3]. MEMS accelerometers can be used as inclinometers by measuring the projection of the earth’s acceleration on the sensitive axis [2]. They are, with a turnover of USD 1134 million in 2020, among the MEMS devices with the highest market. MEMS accelerometers can be classified into spring-mass, resonant element, and thermal systems [6]

Three ofcapacitive the fluidic capacitive investigate
Benchmark Sensors
Measurement
Calibration
Acceleration
Acceleration Sensors used as Inclination Sensors
Fluidic Inclination Sensors
Allan Deviation
10. Temperature
FluidicThe
MID Sensor
15. MID of the fluidic capacitive sensor:
18. Allan deviation:
Temperature
ADXL355
Characteristic Curve
20. Characteristic
Findings
Discussion
Conclusions
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