Characterization and acid treatment of silica and organics in evaporator blowdown wastewater arising from SAGD operations

Abstract

The evaporator blowdown (EBD) wastewater from high-pressure steam generation for the steam-assisted gravity drainage (SAGD) bitumen extraction process contains elevated concentrations of dissolved inorganic and organic compounds, of which silica and organics pose challenges in its treatment and disposal. This study investigated treatment options for EBD before its disposal. Following detailed physical and chemical characterization of the EBD, we examined its acid treatment with HCl and H2SO4 at pHs ranging from 12 to 2. The acid treatment performance was evaluated in terms of silica and organic removal efficiencies along with the filtration rate and filtrate recovery. Both acids gave similar silica and organic removal efficiencies; however, the filtration performance following the HCl-treatment was better than the H2SO4-treatment. In practice, the acids would likely perform comparably with regard to silica removal and the final process selection would more likely be influenced by other factors such as storage, material compatibility, cost, and downstream or subsurface compatibility. The HCl-treatment was investigated further with both the EBD and prepared silica solutions for the silica removal efficiency and filtration performance. The experiments conducted at ∼20 °C demonstrated higher silica removal efficiencies at pHs 10 and 8, whereas higher organic removal efficiencies were obtained at pHs 4 and 2. The experiments conducted at ∼80 °C showed enhanced silica removal at pH = 8 and higher organic removal at pH = 2. The precipitated solids were characterized using XRD and ATR-FTIR spectroscopy to identify the minerals and functional groups. The XRD patterns demonstrated that the solids generated were amorphous. The ATR-FTIR spectra revealed the predominance of siloxane, silanol, carboxylate and carbonyl compounds. These results confirmed a substantial removal of silica and organic constituents from the EBD through the acid treatment process.