Treatment Technologies for Organics and Silica Removal in Steam-Assisted Gravity Drainage Produced Water: A Comprehensive Review

Abstract

Produced water from steam-assisted gravity drainage (SAGD) operations is a complex mixture of inorganic and organic constituents. Silica, carbonate and bicarbonate, and hardness are three inorganic constituents of interest, whereas the organic contaminants are composed of free and emulsified oil (F&EO) and water-soluble organic (WSO) fractions. Although the current warm lime softening (WLS) and hot lime softening (HLS) in SAGD operations are able to remove particles, silica, and organics, improving the removal efficiency of organics and silica still faces technical and operational challenges given their complex chemistry in produced water. Much effort has been put toward developing effective and cost-efficient treatment processes to handle organics and silica. In this work, we have systematically reviewed the properties of silica and the characteristics of dissolved organics in SAGD produced water, as well as the working principle and removal mechanisms of several techniques, including membrane technology, adsorption, coagulation–flocculation, and hybrid processes. Different analytical techniques for characterizing dissolved organics have been assessed, and the dominant and representative organic species in produced water have been identified. The advantages and limitations, impact factors, application performance, and effectiveness of each technology have been discussed in terms of the removal efficiency for silica and organics. Some remaining challenges and perspectives for future research are also presented. This work provides an improved understanding of the characteristics of silica and organics in SAGD produced water, as well as different treatment technologies, with useful implications for developing effective, feasible, and cost-efficient treatment processes with the objective of enhancing the removal of silica and organics from produced water, thereby leading to economic and environmental performance improvements.