Abstract

The heat resistant aluminum alloy wire composite material core conductor (ACCC/HW) which was used in overhead transmission lines is developed and studied in this work. The composite material core is carbon fiber/glass cloth reinforced modified epoxy resin composite. Tensile stress tests and stress-strain tests of both composite core and conductor are taken at 25 °C and 160 °C. Sag test, creep test and current carrying capacity test of composite conductor are taken. The stress of composite conductor are 425.2 MPa and 366.9 MPa at 25 °C and 160 °C, respectively. The sag of conductor of 50 m length are 95 mm, 367 mm, and 371 mm at 25 °C, 110 °C, and 160 °C, respectively. The creep strain are 271 mm/km, 522 mm/km, and 867 mm/km after 10 years under the tension of 15% RTS (Rated Tensile Strength), 25% RTS and 35% RTS at 25 °C, and 628 mm/km under 25% RTS at 160 °C, according to the test result and calculation. The carrying capacity of composite conductor is basically equivalent to ACSR (Aluminum Conductor Steel Reinforced). ACCC/HW is suitable in overhead transmission lines, and it has been used in 50 kV power grid, according to the results.

Highlights

  • In recent years, the electrical energy demand has significantly increased around the world [1]

  • The elongation of ACCC/HW under the tensions of 15% RTS, 25% RTS, and 35% RTS for different time were tested at 25 ◦ C

  • According to the formula that was obtained from the experimental results, the creep deformation amounts of ACCC/HW under the tension of 15% RTS, 25% RTS, and 35% RTS at 25 ◦ C after 10 years are 271 mm/km, 522 mm/km, and

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Summary

Introduction

The electrical energy demand has significantly increased around the world [1]. In China, the total annual electricity consumption has grown from 4.2 × 1012 kWh to 6.3 × 1012 kWh between 2010 and 2017. The existing overhead power grids reached the transmission limit. There are two solutions to this problem, which are building new transmission lines or adopting large-capacity high-temperature low-sag (HTLS) conductors. The most commonly used conductor ACSR, which has been studied and applied for more than one-hundred years [2,3,4,5,6], cannot meet the requirement. When considering land resources and economic benefits, it is necessary to develop new-style overhead conductors, which will increase the transmission capacity and not change the current power transmission distribution

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