Abstract

Super heater is an inevitable component of any boiler system and failure of super heater leads to breakdown of whole plant. The integration of efficient quality welding technologies for dissimilar metals will be a key component in the successful weld quality for power plant components. In this investigation, an attempt has been made to study the dissimilar material AISI304 and SA213T22 tungsten inert gas welding is performed under different welding conditions current (100, 115, 130 Amps), gas flow rate (6, 8, 10 ltr/min), speed (2, 2.5, 3 mm/sec) and micro structure analysis performed to find influence of fusion heat. The Taguchi analysis is implemented to obtain single response optimization and grey relational analysis used to attain multi response for best yield strength, the ultimate strength, Vickers hardness and the elongation of the metals.

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