Characterisation of new sustainable gypsum composites with low-density polyethylene waste from single-use bags

Abstract

The main objective of this research is to determine the feasibility of using Low-Density Polyethylene (LDPE) waste as secondary raw material in the production of new eco-friendly gypsum composites. For this purpose, LDPE waste in crumb form has been incorporated as a partial replacement by weight of the plaster material powder at percentages of 1%, 2% and 3%. Additionally, the gypsum binder in traditional gypsum composites has been replaced for LDPE waste in granulated form, at percentages of 2.5%, 5.0% and 7.5%. The experimental campaign has involved a detailed physical and mechanical characterisation of the gypsum compounds produced to study their potential applications in the construction sector. The results show that more efficient materials are obtained with the addition of these plastic wastes, significantly reducing bulk density and thermal conductivity coefficient compared to traditional gypsum-based materials. Additionally, a considerable reduction in capillary water absorption coefficient and open porosity has been observed. Moreover, the mechanical strengths in flexion and compression surpassed the limits established by current regulations for all the prepared mixtures. In this way, these innovative gypsum composite materials can be useful for application in the production of prefabricated elements, promoting the reincorporation of these plastic wastes, which currently present a challenge from the perspective of sustainability and circular economy.