Abstract

Innovative breeds of sugar cane yield up to 2.5 times as much organic matter as conventional breeds, resulting in a great potential for biogas production. The use of biogas production as a complementary solution to conventional and second-generation ethanol production in Brazil may increase the energy produced per hectare in the sugarcane sector. Herein, it was demonstrated that through ensiling, energy cane can be conserved for six months; the stored cane can then be fed into a continuous biogas process. This approach is necessary to achieve year-round biogas production at an industrial scale. Batch tests revealed specific biogas potentials between 400 and 600 LN/kgVS for both the ensiled and non-ensiled energy cane, and the specific biogas potential of a continuous biogas process fed with ensiled energy cane was in the same range. Peak biogas losses through ensiling of up to 27% after six months were observed. Finally, compared with second-generation ethanol production using energy cane, the results indicated that biogas production from energy cane may lead to higher energy yields per hectare, with an average energy yield of up to 162 MWh/ha. Finally, the Farm2CBG concept is introduced, showing an approach for decentralized biogas production.

Highlights

  • Sugar cane cultivation was established during the colonization of Brazil by Portugal

  • Batch tests indicated that specific biogas production from the ensiled energy cane, which achieved stability after 28 days, was between 417 ± 45 (10 gFM )

  • With respect to the average specific gas production in the period of days 574–593, the biogas potential was reduced by 27% compared with the batch test results for non-ensiled energy cane digestion (599 LN /kgVS )

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Summary

Introduction

Sugar cane cultivation was established during the colonization of Brazil by Portugal. Brazil’s geographical and climatic conditions are highly suitable for the growth of sugar cane, which is mainly processed into sugar and bioethanol. The oil crisis, that began in the early 1970s and culminated in 1979, prompted the Brazilian government to launch the Brazilian alcohol program (Pró-Álcool) in 1975, to produce ethanol for fuel, in an effort to become less dependent on fossil oil imports, which have reduced since. Bioethanol was established to counter high oil prices, growing awareness of climate change and the need to reduce greenhouse gases is likely to result in ongoing strong demand for alcohol as a fuel in Brazil [3]. In 2018, approximately 33.1 billion L of ethanol were produced, including 30.3 billion L for use as fuel [4]

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