CFD analysis of slurry jet behavior after striking the target surface and effect of solid particle concentration on jet flow

Abstract

Abrasive flow jet machining (ASJM) is modern manufacturing technique which uses comparatively low-pressureabrasiveflowjet for machining various machined surfaces like holes, channels and intricate shapes which is not possible from conventional machining processes. The effect of abrasive particle concentration on the impacting slurry velocity on the surface was examined in the present CFD simulation, resulting in target surface erosion. To predict the impact velocity of abrasive particles hitting the surface, a 2D CFD model was used. The depth of machined surface, surface irregularity and surface removal rate at normal incidence mainly depend on the KE of particle, impact angle, etc. in line with previously published research work on highly pressurised air and water driven abrasive jet. In the present work CFD simulation is performed to predict the effect of solid particle concentration on the impacting slurry jet velocity at the target surface and also turbulence kinetic energy near the surface is studied. As per the CFD results the simulation model predictions the velocity of impacting particle goes on decreasing due to internal frictional resistance between solid and liquid phase and it shows scope of further parametric analysis in this area.