Abstract
Ceramic three dimensional parts have been fabricated by a Stereolithography (SL) process using a ceramic slurry containing alumina powder, UV curable monomer, diluent, photoinitiator and dispersant, subsequent removal of organic components and sintering. The SL process consists of fabricating parts with complex shapes layer by layer by laser polymerization of a ceramic/resin mixture. The effects of each component on the rheology of the ceramic suspension were investigated. Both, the addition of dispersant and diluent to the curable monomer and the increase in temperature decrease the viscosity down to suitable values for tape casting of the layers and for SL. The homogeneous and stable high ceramic concentration suspensions (53 vol%) exhibited a shear thinning behavior, which is favorable for casting the layers. Adequate cured depth (above 200 μm) and width were obtained even at high scanning speeds with an argon ionized laser.
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