Abstract

The study shows results of research on the aggressive environment impact (1, 3 and 5% HCl solution) on durability of cement mortars with fraction from 30 to 45% by mass of fly ashes from the fluidized bed combustion (FBC fly ash) and conventional fly ashes used separately and in the form of a mixture. The impact of aggressive environments on durability of cement and ash mortars was tested for aperiod of 365 days, by testing the compressive strength, linear changes, mass loss and porosity. It was demonstrated that mortars with the content of FBC fly ashes, after 365 days of tests showed the higher resistance to aggressive environment impact. It is confirmed by e.g. their higher compressive strength, and thus the reduced total porosity. Reduction of total porosity content (<50 nm) was accompanied by the increased compressive strength, which in the aqueous environment was in favour of cement mortars, and in the aggressive environment in favour of cement and ash mortars. It was demonstrated that the content of pores < 200 nm was lower for mortars with FBC fly ashes and mixtures of ashes regardless of environment the mortars were stored in. A beneficial impact of FBC fly ashes was found on physical properties of mortars, i.e. reduction of the shrinkage, lower mass loss and reduced destruction of mortars in the acid corrosion environment. That effect was especially beneficial for the mortar with higher (45% by mass) content of FBC fly ashes, regardless of aggressive character of the environment.

Highlights

  • Production of electricity in Poland is mainly based on coal (81%)

  • Obtained test results of mortars consistency (Fig. 1, Table 2) indicate that the addition of fly ashes from fluidized bed boilers - Pf and conventional boilers - Pl to the cement and their quality has the influence on cement water demand And : addition of 45 mass % of FBC fly ashes to cement in ZIV mortar required the use of highest water quantity (w/b=0.61), in order to obtain standard mortar consistency

  • The most aggressive environment of 5% hydrochloric acid solution (HCl) solution had the highest impact on dimension reduction and the highest mass loss in case of the reference mortar from the same cement, i.e. CEM I 42.5 R

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Summary

Introduction

Production of electricity in Poland is mainly based on coal (81%). Power Plants and Combined Heat and Power Plants use hard coal and lignite as the conventional source of energy generation [1]. One type of waste obtained during fuel combustion in fluidized bed boilers are fly ashes, which depending on sorbents used in the furnace, have different properties, which result from their variable composition. The low temperature of fuels combustion in fluidized bed boilers (800 - 900oC) causes that no liquid phase occurs in the bed, as well as no mullite and of glazed, round forms of ash grains. Due to physical and chemical properties mentioned above, the FBC fly ashes have become an interesting material for their use in the mortar and concrete production technology. The study included research and testing, in order to determine properties and possibilities to apply materials of cement and ash mortars (FBC fly ashes and conventional ashes) in conditions exposed to corrosion impact with a low pH value

Test materials and methods
Determination of mortars consistency
Determination of compressive strength
Testing of porosity
Conclusions
Findings
16. PN-EN 450-2012 Fly ash for concrete - Part 1
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