Abstract

The use of nitration in technical applications, as thermochemical treatment, regardless of the used method (ionic, gas or laser beam nitration) is realized to obtain a nitrogen rich layer, which increase the resistance to shock or abrasion, as a result of the high hardness obtained. All the previous cavitation researches showed that hardness is an important mechanical properties, for cavitation erosion resistance increase. The present paper show some results regarding the cavitation erosion behavior of laser beam nitrated layers. As basic material was used the austenitic stainless steel X5CrNi18-10. This material is frequently used for manufacturing details subjected to cavitation, such as valves, drawers of hydraulic distribution and regulation devices, or the retaining ring for butterfly valves. There were used three power regimes of the laser beams: 120 W, 180 W and 240 W. To obtain cavitation erosion was used the standard device with piezo-ceramic crystals of Timisoara Polytechnic University Cavitation Laboratory. The cavitation erosion comparisons, both with the basic material subjected only to the common thermochemical treatments and with the laboratory cavitation standard steel (OH12NDL), show that the nitrated surfaces presents increased cavitation erosion behavior, the principal factor being the important hardness increase of the nitrated layer. We mention also, that for higher laser beam powers the thickness of the nitrated layer increases. All the images obtained at the end of tests show that the cavitation exposure was stopped before overtaking the nitrated layer. So, all our results concern only the hardened layers.

Highlights

  • The use of nitration in technical applications, as thermochemical treatment, regardless of the used method is realized to obtain a nitrogen rich layer, which increase the resistance to shock or abrasion, as a result of the high hardness obtained

  • The cavitation erosion resistance of different samples was obtained by using a Standard Vibratory Device ASTM G32-2010, with piezo ceramic crystals, in the Cavitation Laboratory of Timisoara Polytechnic University [24]

  • The cylindrical surface of the nitrated layer was turned with a lathe at the sample diameter (15.8 mm), in order to eliminate the irregularities resulting from the melting with the laser beam

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Summary

Introduction

The use of nitration in technical applications, as thermochemical treatment, regardless of the used method (ionic, gas or laser beam nitration) is realized to obtain a nitrogen rich layer, which increase the resistance to shock or abrasion, as a result of the high hardness obtained. The cavitation erosion comparisons, both with the basic material subjected only to the common thermochemical treatments and with the laboratory cavitation standard steel (OH12NDL), show that the nitrated surfaces presents increased cavitation erosion behavior, the principal factor being the important hardness increase of the nitrated layer. The researches and studies undertaken by Hammitt and other [1,9,10], with regard of the hardness effect upon the surface resistance, show that the mean depth erosion (MDE) decreases with the value of hardness. Based on these results, the researchers begun to use the increase of the hardness of the exposed area, but without bringing them into the breakable domain. The most numerous application of nitration are for the pieces with a simple geometry and reduced dimensions which must not have great fatigue resistance but must show an improved behavior for shock absorption, as in the case of those produced by a fluid working in cavitation

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