Cavitation erosion resistance of a non-standard cast cobalt alloy: Influence of solubilizing and cold working treatments

Abstract

The wear behavior of a non-standard cast cobalt chromium alloy (Co30Cr19Fe), during vibratory cavitation test, was investigated. Low stacking fault energies (SFE) cobalt alloys deform by complex plastic deformation mechanisms, which enhance the cavitation erosion (CE) resistance, since the onset of localized stress, leading to fatigue failure and material removal, is delayed. The purpose of this work is to characterize the main operating deformation mechanisms during cavitation erosion testing of the non-standard Co30Cr19Fe alloy. As cast, solution treated, and 15% and 30% cold rolled specimens were tested. The as cast microstructure consisted of ~2 mm fcc alpha grains and hcp epsilon-martensite. The 1473 K solubilization treatment led to primary recrystallization and formation of 250 µm new grains. The 15% cold worked microstructure consisted of heavily deformed fcc phase containing deformation twins and epsilon-martensite. Ultrasonic cavitation testing was carried out, during 40 h, according to ASTM G32-09. The solubilized specimens presented the worst behavior, whereas, the 30% cold worked specimens were the most CE resistant. The CE results are discussed based on the microstructural parameters: amount of alpha fcc and epsilon-hcp phases, grain sizes, relative amounts of twinning, slip lines and strain induced martensite formation.