Abstract

In the munitions industry, there have been considerable efforts spent to develop low-cost, simply fabricated, easily wearable, and biocompatible bulletproof armors. Recently, long fiber-reinforced composites and shear thickening fluids (STFs) were inceptively utilized to improve bulletproof performance with solid or fabric materials. In this study, Hanji, a cornstarch suspension, Korean traditional long fiber paper, and a well-known STF, respectively, were examined for bulletproof applications to evaluate their own effects on bulletproof performance; tests were carried out in the field and finite element analysis (FEA) was performed to evaluate the behavior of materials regarding with perforated clay areas from in-field tests. It was found that both Hanji and STF influenced the bullet penetration by two factors, namely the momentum of bullet and stress propagation. The cornstarch suspension, rather than Hanji, showed outstanding performance in decreasing the linear velocity of the bullet and minimized the stress propagation to the protecting object. Thus, although STF performed a key role in bulletproof performance, Hanji also proved to be a suitable material as an exterior covering for absorbing the initial impact stress and maintaining the durability and stability of the armor itself.

Highlights

  • Bulletproof armors are being developed to protect humans from destructive weapons

  • The stress momentum in Hanji was much higher than the bullet momentum (Figure 7a,c); we focused on the stress momentum when analyzing the witness clay failure

  • Hanji–cornstarch biocomposites was analyzed with different numbers of Hanji layers and various thicknesses of cornstarch suspension layers

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Summary

Introduction

Immense efforts are being directed toward developing low-cost, fabricated, wearable, and biocompatible bulletproof armors [1,2,3,4,5,6,7]. Xie et al fabricated nacre-mimetic bulletproof materials utilizing graphene oxide and silk fibroin with favorable flexibility [6]. These previous studies could not develop bulletproof materials satisfying all the requirements, namely low cost, simple fabrication process, easy wearability, and biocompatibility. The popular bulletproof materials such as Kevlar or aramid fibers are expensive; further studies are needed to fabricate cost-effective bulletproof armors using facile fabrication methods

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