Boosting the Circular Manufacturing of the Sustainable Paper Industry – A First Approach to Recycle Paper from Unexploited Sources such as Lightweight Packaging, Residual and Commercial Waste

Abstract

In the past decades, the German paper industry has been increasing the sustainability of paper production by continuously using more recovered paper. Today, recovered paper is an essential secondary raw material to produce new paper. Nevertheless, around 20 % of the paper produced in Germany is still not returned to the recovered paper stream and instead is mostly thermally used. To further increase the use of fibers from recovered paper as secondary raw material and thus, to reduce primary energy consumption and greenhouse gas emissions, new approaches to recycle recovered paper from mixed waste streams are needed. In the research project "Energy savings in paper production by opening up the value chains of recovered paper from lightweight packaging, residual waste and commercial waste” (EnEWA), a treatment process is developed to recover and recycle recovered paper from the mentioned waste streams. The advanced mechanical process to be newly developed consists of dry-mechanical sorting, the manufacturing of economically usable secondary raw materials (defibration), their wet-mechanical dissolution, separation and hygienization and finally their reuse in paper production. This enables the exploitation of new waste streams in material recycling and thus contributes to reduced energy consumption as well as CO2 emissions within the circular economy. Initial material characterization analyses show that on the one hand the quality of the paper discarded in mixed waste streams is sufficient to be used as secondary raw material and that on the other hand up to 50 % of the paper discarded could have been disposed of within the separate paper collection. The results are incorporated in the development of a sorting process for pre-concentrates, which serves as input material for the treatment process to recover paper fibers. In further steps, the results generated will be integrated, for instance, into the future development of the minimum standard for packaging recycling.