Abstract
AbstractLithium‐ion batteries are taking center stage in the environmental revolution through the ever‐growing adoption of electric vehicles. However, safety issues derived from battery thermal runaway remain a prominent challenge. In this work, a bi‐continuous separator (Bi‐Sep) via micro‐gravure and phase inversion techniques is developed. The proposed nonshrinkage separator exhibits a nanoporous morphology and a super‐stretchable property, thus effectively blocking both internal short circuits and chemical crosstalk between electrodes at thermal abusive temperatures. Besides its considerable performance at normal conditions, the LiNi0.6Co0.2Mn0.2O2/graphite pouch cell assembled with the Bi‐Sep separator presents superior sustainability at an elevated temperature of 60 °C. Moreover, the cell using this Bi‐Sep separator achieves an extremely high level of survivability under thermal abusive conditions. This work concludes that engineering the porous structure and thermomechanical properties of a separator, rather than simply improving its heat‐resistance, is of significant importance for the development of safe batteries.
Published Version
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