Bird strike simulation on a bonded Ti/CFRP leading edge of an engine fan blade

Abstract

Bird strike represents a critical loading scenario for aeronautical structures, especially for engine fan blades. It is, therefore, of great importance both to protect the leading edge of the fan blade from impact damage and to be able to detect impact damage directly. In the present study, an explicit finite element (FE) model was developed using the LS-DYNA software to simulate bird strike on the leading edge of a CFRP fan blade protected by an adhesively bonded Ti layer. The model accounts for damage on the CFRP blade through a progressive damage modeling scheme and for debonding through a cohesive zone modeling scheme but not for damage on the Ti layer. For the modeling of the bird, the smooth particle hydrodynamics (SPH) method was used, due to the large deformations that were expected. Using the model, a parametric study on the effects of bird mass and impact energy was performed. The numerical results show that impact damage depends more on impact velocity than the bird mass. In all cases, debonding of the tip of the leading edge was predicted, while for combinations of small bird mass and large impact velocity a more extensive debonding of the protective layer was predicted. Regarding damage in the CFRP, only matrix cracking on the leading edge has been predicted. Aiming to assess the effectiveness of FBGs to detect debonding of the Ti layer due to bird strike, an FBG network has been modeled into the bondline and a study was performed on the correlation of the measured strains with impact damage.