Binderless Sheet-Type Oxide-Sulfide Composite Solid Electrolyte for All-Solid-State Batteries

Abstract

Lithium-ion batteries have been used as energy sources not only for small electronic devices but also for high-capacity and high-energy-density applications such as electric vehicles. However, the use of flammable organic liquid electrolytes in lithium-ion batteries has raised safety concerns in various applications. Therefore, solid-state batteries using flame-retardant inorganic materials are considered a more reasonable direction for future energy sources due to their high safety and high energy density. Solid electrolytes(SEs) are divided into oxide-based, sulfide-based, and polymer-based. Each solid electrolyte has its own advantages and disadvantages. Oxide-based solid electrolytes (e.g., Li7La3Zr2O12 (LLZO), Li3xLa2/3-xTiO3 (LLTO), Li1.3Al0.3Ti1.7(PO4)3 (LATP)) are air-stable and exhibit excellent electrochemical properties over a wide potential range. However, their high interfacial resistance may limit their practical application as batteries. Sulfide-based solid electrolytes (e.g., Li6PS5X (X=Cl, Br, I), Li10GeP2S12, (100-x)Li2S-xP2S5)) have high ionic conductivity, ductile properties, low interfacial resistance, and good room temperature workability. However, they are vulnerable to atmospheric instability, which can produce toxic gases such as H2S, and are relatively electrochemically unstable with Li metal. Polymer-based solid electrolytes, such as those made from polymers like PEO, PVDF, PAN, etc. that are compounded with other solid electrolytes (oxides, sulfides, etc.), offer the advantage of being able to form solid electrolyte membranes over large areas. But they have low ionic conductivity and weak mechanical properties of the polymer itself, limiting their practical application. To apply solid-state batteries to practical high-energy density energy storage devices such as electric vehicles, high ion conductivity, electrochemical stability, high mechanical properties, and large area formation of the electrolyte layer are essential. Solid electrolytes are mainly formed in powder form, and without a polymer binder, it is limited to apply as a film for large-capacity storage devices. Here, we fabricated a freestanding sheet-type Al-LLZO oxide-based solid electrolyte that forms a 3D network without a polymer material using an electrospinning method. In addition, we prepared a oxide-sulfide composite solid electrolyte membrane by impregnating LPSCl sulfide-based solid electrolyte into the Al-LLZO solid electrolyte sheet. As a result, This process removed the polymer and improved both the ionic conductivity and mechanical properties. Furthermore, it was possible to achieve both large-area and film characteristics without the need for a polymer.