Abstract
Hot forming-quenching integrated process was developed to fabricate aluminum alloy complex-shaped components by taking advantage of the enhanced formability at the temperature close to solution temperature. But, it is very difficult to evaluate the formability under biaxial tension state and continuous cooling conditions. A measuring method was proposed to evaluate the biaxial formability by combining solution heat treatment and hot gas free bulging test. The effects of temperature and pressurizing rate on the bulging ability and thickness uniformity of an Al-Mg-Si alloy sheet were clarified. The deformation mechanism was revealed by microstructure observation. It is found that excellent formability can be obtained under the high temperature with less heat loss and rapid pressurizing conditions. The limiting strain under rapid pressurizing condition decreases from 1.13 at 500 ℃ to 0.81 at 400 ℃, being at a high strain level. Thickness uniformity can be obviously improved at a higher deformation temperature accompanied by rapid loading due to the remarkable strain-rate hardening effect. Dynamic recovery is the main restoration mechanism, resulting in numerous substructures and unchanged grain size. The obtained biaxial formability closer to actual forming condition can provide fundamental guidance for forming aluminum alloy complex-shaped component by hot forming-quenching integrated process.
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