Biaxial Experiments and Numerical Analysis on Stress-State-Dependent Damage and Failure Behavior of the Anisotropic Aluminum Alloy EN AW-2017A

Abstract

Many experiments indicated the remarkable dependence of the strength and failure behavior of anisotropic ductile metals on the loading direction and on the stress state. These influences have to be taken into account in accurate material models and in the numerical simulation of complex loading processes predicting the safety and lifetime of aerospace structures. Therefore, the present paper discusses the effect of loading direction and stress state on the damage and failure behavior of the anisotropic aluminum alloy EN AW-2017A. Experiments and corresponding numerical analysis with the newly developed, biaxially loaded X0 specimen have been performed and the influence of different load ratios is examined. The formation of strain fields in critical parts of the X0 specimen is monitored by digital image correlation. Different failure modes are visualized by scanning electron microscopy of fracture surfaces. Stress states are predicted by finite element calculations and they are used to explain damage and fracture processes at the micro-level. The experimental–numerical analysis shows that the loading direction and the stress state remarkably affect the evolution of the width and orientation of localized strain fields as well as the formation of damage processes and fracture modes. As a consequence, characterization of anisotropic metals is highly recommended to be based on an enhanced experimental program with biaxial tests including different load ratios and loading directions.