Bending actuation in polyurethanes with a symmetrically graded distribution of one-way shape memory alloy wires

Abstract

Structures are being actuated by embedding shape memory alloy (SMA) wires into compliant materials, such as polyurethane. To achieve bending actuation, these wires are placed in opposing wire configurations, where multiple wires are often employed to enhance the amplitude of the bending actuation response. In this investigation, a procedure has been developed for fabricating polyurethanes with a symmetrically graded distribution of SMA wires. The effects of grading the distribution of one-way SMA wires have been characterized using full-field displacement deformation measurements obtained with the digital image correlation (DIC) technique. These measurements have been used in a one-dimensional (1D) model of bending actuation to determine the “equivalent two-way shape memory effect (SME)” of the graded wire distribution. To utilize the 1D actuation model, the constitutive properties of the polyurethane structure predicted by rule-of-mixture formulations were reduced to account for the differences in strain between the SMA wires and the polyurethane matrix. The graded wire distribution was also found to significantly stiffen the polyurethane structure. The level of equivalent two-way SME therefore became limited by the maximum recovery stress of the SMA wires, with a maximum level that was approximately 75% less than previously measured levels in an opposing wire configuration. However, the bending actuation behavior was more symmetric, and the actuated bending deflections were similar to those observed when using more compliant materials. It was also predicted that the symmetrically graded wire distribution would exhibit a better balance between actuation amplitude and uniformity, which combined with the more symmetric actuation behavior makes the graded wire distribution potentially more desirable for achieving higher actuation frequencies with distributed actuation concepts in new applications, such as miniaturized double diaphragm pumping devices.