Assortment of Hydroforming Fluid for Extreme Pressure and Anti Wear Properties

Abstract

Abstract Lubricants play vital role in tube hydroforming (THF) process to reduce friction between tool and die wall interface which helps to enhance the quality of finished product. The process parameters and quality of components is influence by the friction between the tube and inner surface of the die. Excellent lubricant reduces the problem of wrinkling, buckling and premature failure of the component. Extreme pressure, Anti-wear, and frictional properties of fluid influence the performance of tube hydroforming process. In this paper EP (extreme pressure), anti-wear and friction properties of hydroforming lubricating oils as Enklo68, Enklo46, Enklo32 and Enklo100 are investigated. Test method as per ASTM standards is used for the measurement of EP and wear preventive properties of hydroforming fluids by using Ball Tester TR – 30L under atmospheric pressure of lubricating oil at 392 N load and 75°C temperature with constant speed of 1770 rpm. From experimental investigations it is observed that as Enklo68 is more suitable hydroforming fluid as compared to Enklo46, Enklo32 and Enklo100 as its observed coefficient of friction (i.e. 0.10581) is very less.