Abstract

Recent developments in molecular biology and metabolic engineering have resulted in a large increase in the number of strains that need to be tested, positioning high-throughput screening of microorganisms as an important step in bioprocess development. Scalability is crucial for performing reliable screening of microorganisms. Most of the scalability studies from microplate screening systems to controlled stirred-tank bioreactors have been performed so far with unicellular microorganisms. We have compared cultivation of industrially relevant oleaginous filamentous fungi and microalga in a Duetz-microtiter plate system to benchtop and pre-pilot bioreactors. Maximal glucose consumption rate, biomass concentration, lipid content of the biomass, biomass, and lipid yield values showed good scalability for Mucor circinelloides (less than 20% differences) and Mortierella alpina (less than 30% differences) filamentous fungi. Maximal glucose consumption and biomass production rates were identical for Crypthecodinium cohnii in microtiter plate and benchtop bioreactor. Most likely due to shear stress sensitivity of this microalga in stirred bioreactor, biomass concentration and lipid content of biomass were significantly higher in the microtiter plate system than in the benchtop bioreactor. Still, fermentation results obtained in the Duetz-microtiter plate system for Crypthecodinium cohnii are encouraging compared to what has been reported in literature. Good reproducibility (coefficient of variation less than 15% for biomass growth, glucose consumption, lipid content, and pH) were achieved in the Duetz-microtiter plate system for Mucor circinelloides and Crypthecodinium cohnii. Mortierella alpina cultivation reproducibility might be improved with inoculation optimization. In conclusion, we have presented suitability of the Duetz-microtiter plate system for the reproducible, scalable, and cost-efficient high-throughput screening of oleaginous microorganisms.

Highlights

  • High-throughput screening (HTS) of microorganisms and cell cultures is an important step in the development of sustainable bioprocesses

  • We show how Fourier transform infrared (FTIR) spectroscopy can be used in combination with the Duetz-Microtiter plate-based systems (MTPS) for highthroughput characterization of oleaginous filamentous fungi and microalgae

  • Demineralized water was used for media preparation in Duetz-MTPS and benchtop bioreactor, while tap water was used in the pre-pilot scale bioreactor. pH of production media after autoclaving were 6.6, 6.1, and 6.3 for C. cohnii, M. circinelloides, and M. alpina respectively and pH was only controlled in bioreactors

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Summary

Introduction

High-throughput screening (HTS) of microorganisms and cell cultures is an important step in the development of sustainable bioprocesses. Microtiter plate-based systems (MTPS), with either 24-, 48-, or 96-well plates, are the most commonly used initial screening platform in biotechnology due to their simplicity, high throughput, good reproducibility, and automation possibilities (Long et al 2014; Sohoni et al 2012; Wu and Zhou 2014) It has been reported that the variability of extracellular metabolite production by filamentous microorganisms in MTPS is significantly lower than that in shake flasks (Linde et al 2014; Siebenberg et al 2010; Sohoni et al 2012). Application of optical online sensors in MTPS for the screening of filamentous fungi is problematic due to adherent wall growth and complex growth morphology For these reasons, at/off-line bioprocess monitoring of filamentous fungi in MTPS is a more viable approach (Posch et al 2013)

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