Assessing the impact of textural properties in Ni–Fe catalysts for CO2 methanation performance

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In heterogeneous catalysis, the benefits of employing adequate textural properties on the catalytic performances are usually stated. Nevertheless, the quantification of the extent of improvement is not an easy task since variations on the catalysts' specific areas and pore structures might involve modifications on a number of other surface catalytic features. This study establishes the impact of the catalyst textural properties on the CO2 methanation performance by investigating bimetallic Ni–Fe catalysts supported over carbon supports with different textural properties regarding surface area and pore structure. The comparable metal loading and dispersions attained for all systems enabled establishing forthright relationships between the catalyst textural properties and CO2 methanation rate. Once the influence of the external mass diffusions on the catalysts’ performance was experimentally discarded, the estimated Thiele modulus and internal effectiveness (φ and ηEff) values showed that the catalyst performance was majorly governed by the surface reaction rate whilst the pore size affected in no significant manner within the examined range (Dpore = 10.2 to 5.8 nm). Therefore, the rapport between the catalyst performance and surface area was quantified for the CO2 methanation reaction over Ni–Fe catalysts: increasing the surface area from 572 to 802 m2/g permit obtaining ca. 10% higher CO2 conversions.