Assembly procedure and tooling development plan for in-situ winding of ITER in-vessel vertical stability coils

Abstract

The ITER in-vessel Vertical Stabilization (VS) coils, composed by the upper and lower VS coils, are designed to provide fast vertical stabilization of the plasma through a fast-current noise profile to compensate small plasma oscillations and to recover vertical displacement events.The VS coils are made by 4 continuous turns of Mineral Insulated Conductor (MIC) joined by Inconel ® 625 welded brackets, installed on rails on the inner wall of ITER Vacuum Vessel (VV). Thus, the coil turns winding/forming and the entire coils assembly have to be performed inside ITER VV, forcing the assembly procedure and tooling design to cope with the very limited space and strict constraints of ITER VV environment. The proposed procedure foresees that MIC conductor is un-spooled in the Neutral Beam (NB) port area and inserted into the ITER VV through a NB equatorial port, then a set of tooling is installed on a reinforced staging platform to wind, form and seal the conductor turns and finally to weld brackets under pre-compression. For this purpose, the tooling design including the reinforcement staging has been developed to meet the required tooling function, configuration optimization, assembly procedure and environmental constraints. The dedicated tools to be used for the assembly procedure of the VS coils are categorized into ex-vessel tools for unspooling and cleaning, in-vessel tools for winding and bump forming, bracket assembly tools for pre-compression and welding, termination and sealing tools, ancillary lifting tools and reinforcement staging platforms. This paper provides the overall assembly procedure and tooling development for the in-situ winding of VS coils.