Application study of evolutionary operation methods in optimization of process parameters for mosquito coils industry

Abstract

Evolutionary Operation Methods (EVOP) is a method that is designed used in the process of running or operating routinely in the company to enables high productivity. Quality is one of the critical factors for a company to win the competition. Because of these conditions, the research for products quality has been done by gathering the production data of the company and make a direct observation to the factory floor especially the drying department to identify the problem which is the high water content in the mosquito incense coil. PT.X which is producing mosquito coils attempted to reduce product defects caused by the inaccuracy of operating conditions. One of the parameters of good quality insect repellent that is water content, that if the moisture content is too high then the product easy to mold and broken, and vice versa if it is too low the products are easily broken and burn shorter hours. Three factors that affect the value of the optimal water content, the stirring time, drying temperature and drying time. To obtain the required conditions Evolutionary Operation (EVOP) methods is used. Evolutionary Operation (EVOP) is used as an efficient technique for optimization of two or three variable experimental parameters using two-level factorial designs with center point. Optimal operating conditions in the experiment are stirring time performed for 20 minutes, drying temperature at 65°C, and drying time for 130 minutes. The results of the analysis based on the method of Evolutionary Operation (EVOP) value is the optimum water content of 6.90%, which indicates the value has approached the optimal in a production plant that is 7%.