Abstract

In this work, the application of the unified constraint-dependent Master Curve (UCMC) in fracture assessment based on the newly developed T0-Ad* correlation equation (T0 is the MC reference temperature, and Ad* is a new unified constraint parameter) has been investigated for cracked pressure vessels. A large number of three-dimensional (3D) finite element analyses have been conducted to calculate the parameter Ad* and the crack driving force parameter KJ for various axial semi-elliptical surface cracks. Based on the KJ-Ad* two-parameter, the locations of crack initiation along the crack fronts were predicted. The fracture prediction results of the UCMC method have been comparatively analyzed with those of the conventional standard MC (SMC) method. It has been shown that for most shallow cracks with lower constraint, the application of the UCMC method can reduce the conservatism of the SMC method. For some deeper and longer cracks with higher constraint, the UCMC method may eliminate slight non-conservative fracture assessment of the SMC method. The UCMC method can incorporate both in-plane and out-of-plane constraints in cracked structures, and it may be possibly applicable to wide ranges of structural geometries, crack sizes, materials, temperatures and loading levels.

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