Application of FT-Raman spectroscopy to quality control in brick clays firing process

Abstract

This paper reports the study of the mineralogical evolution during the firing process (800–1150°C) of the main types of raw materials used for the brick industry in Santa Cruz de Mudela (Ciudad Real, Spain). The mineralogical diversity observed in these materials leads to different behaviour during the shaping, drying and firing stages. Traditional use of similar working conditions in local industries, despite the mineralogical differences in the starting material, promotes the presence of defects in the drying and/or firing stages. This study attempt to implement some analytical guideline for the raw materials in order to improve the final product. Three types of raw materials obtained in different quarries have been characterised by means of chemical analysis with electron microprobe, powder X-ray diffraction and FT-Raman spectroscopy. The main difference between the clays studied is the carbonate content: one of the analysed samples is deficient in this component, while it is present as calcite (8%) or as calcite (14%) plus dolomite (10%) in the rest. The observed compositional differences seem to be relevant in the firing process. FT-Raman spectra reveal the onset of early vitrification (at about 900°C) in the sample without carbonate. The importance of calcium and magnesium oxides, obtained from the corresponding carbonates, for the synthesis of new mineral phases that could slow down the vitrification process is discussed.