Abstract

Anisotropic etching of (100) silicon using KOH with 45° alignment tothe primary ⟨110⟩ wafer flat was investigated. It was shownthat in KOH solution with isopropyl alcohol added, high KOH concentration andtemperature caused the selection of {100} instead of {110} walls, allowingreliable fabrication of {100} walls with improved surface smoothness due tothe isopropyl alcohol. TMAOH solutions with methanol and isopropyl alcoholwere also found to produce both types of wall, with excellent surfacesmoothness for the {110} walls. A new maskless etching technique wasdeveloped for corner compensation of structures bounded by {110} walls.

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