Abstract

With the research and development of eddy current brake (ECB), today ECBs have been applied in a variety of fields including vibration control and braking of strong impact loads.The application of a new cylindrical structure eddy current brake (ECB) for strong impact braking of large machinery has been discussed recently. Its high-speed and high-kinetic-energy braking conditions require different analytical and optimization design models and methods from what has been addressed in previous studies. For subsequent more engineering-oriented research and optimization, modeling methods are needed, as well as analysis and optimization studies for braking forces and critical speeds of interest. In this work, a magnetic equivalent circuit model is established, and the influence of eddy current induced during application is taken into account by considering it as a magnetomotive force in the model. The braking force is calculated with the MEC model and an approximate electric field cross-section method. A small prototype experiment is carried out and proves the correctness of the proposed model. Using the proposed and FEM model, parameters of the ECB are analyzed. Then, aiming at design objectives of the ECB that are somewhat competitive under this special braking condition, a multi-objective optimization model is established using the Stackelberg game strategy. An FEM model is built and assessed based on optimization results. The results indicate that the multi-objective optimization model based on the Stackelberg game is effective for the design of this ECB structure.

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