Abstract

The integrity assessment of defected welds is dependent on accurate estimations of their load carrying capacity. As welds consist of variable microstructures, a large degree of heterogeneity is to be expected. The variation of constitutive properties within the weld influences the deformation patterns around the crack and, as a consequence, the load bearing capacity of the joint. Constitutive heterogeneity is simplified in standardized assessments in order to facilitate the analysis and reduce the complexity of its required input. However, these weld simplifications may lead to inaccurate assessments with unknown errors. This motivates the work of the authors, which aims to include the effects of weld heterogeneity into integrity assessment procedures. The presented paper focuses on the prediction of limit load, which allows to calculate the structure’s proximity to plastic collapse. Simplified theorems have been developed to identify lower and upper bound values of limit load. This work explores the predictive accuracy of various methods to estimate the limit load of heterogeneous welds, including lower and upper bound theorems. A parametric study involves 2D plane strain simulations of single-edge notched tension (SE(T)) specimens. Welds consisting of two regions of different material properties (at the root and at the cap) are introduced. The obtained estimations of limit load are then compared against the simulated limit loads.

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