Analysis on causes of chemical industry accident from 2015 to 2020 in Chinese mainland: A complex network theory approach

Abstract

Chemical manufacturing is a long-process industry, where an end product may pass through numerous dangerous and complex steps. In such long chains of coordinated activity, accidents remain common. This study made loss-prevention recommendations for the chemical industry after conducting a review of accident reports and creating a complex network model. A human factor analysis and classification system (HFACS) was used to classify data from 109 investigation reports from the Chinese mainland (2015–2020). Levels Ⅱ and Ⅲ of the HFACS output were fed into a complex network model to generate a map of causes and chains of risk. It was shown that most accidents were directly or indirectly caused by human action, and human factors played a decisive role in occurrence, evolution, and resolution. The model used was visualized in Gephi, and the key cause nodes were identified by their topological characteristics. A modularity algorithm was used to derive the community structures and segment the network map. Crucial nodes in each community were compared with factors for each class in the HFACS model. It was also found that there was a biasing factor in the causal processes of explosive accidents and poisoning and asphyxiation accidents according to the associations classified by modularity. Risk abatement strategies were proposed for the crucial factors.