Abstract

Load-sharing behavior is very important for power-split gearing systems. Taking the multistage planetary gear train transmission of an Million Watt (MW) wind generator as the investigation object, and based on the gear transmission system of a wind generator in a complex and changing load environment, a random wind model of a wind farm is built by using the two-parameter Weibull distribution. According to the realistic working region of the wind generator, the random wind speed is changed into time-varying input speed of the wind generator gear box. Considering the internal excitation, such as mesh stiffness, mesh damping of gear pairs and the meshing error, a dynamic model for a multistage planetary gear transmission system is built by using the lumped parameter method. The load-sharing coefficients are obtained for each planet gear pair in the same meshing period of the transmission system that is under the interaction of time-varying input speed and internal excitation. It is shown that the degree of load-sharing coefficient fluctuation for each planet gear pair of the first- and second-stage planetary gear train is significantly affected by time-varying input speed. The research results can lay a theoretical foundation for optimization and reliability of planetary gear transmission systems of wind generators.

Highlights

  • The planetary gear transmission has advantages of a large transmitting ratio, compact structure and strong load-bearing capacity, and has been widely applied in wind turbine gearboxes

  • The wind turbine gearbox is usually installed at the wind gap of mountains, islands, etc., and it is subjected to an irregular wind force year-round

  • Wang et al [9,10] focused on the multistage planetary gear transmission system, established a dynamic model based on lumped parameter theory and analyzed the influence of revolution speed and mesh error on the dynamic load-sharing characteristics of the gear sets

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Summary

Introduction

The planetary gear transmission has advantages of a large transmitting ratio, compact structure and strong load-bearing capacity, and has been widely applied in wind turbine gearboxes. Wu et al [8] established a non-linear dynamics model of compound planetary gear sets based on the lumped parameter theory and analyzed the influence of position and eccentric errors on load-sharing characteristics of the gear sets. Wang et al [9,10] focused on the multistage planetary gear transmission system, established a dynamic model based on lumped parameter theory and analyzed the influence of revolution speed and mesh error on the dynamic load-sharing characteristics of the gear sets. Zhu et al [11] established a dynamic model of the planetary gear train system by considering time-varying mesh stiffness, revolution damping and component gravity and studied the impact of support stiffness on the dynamic load-sharing characteristics of the transmission system. By using a numerical method, the dynamic load-sharing coefficients of each gear pair in the same meshing period of the planetary gear transmission system are analyzed under the interaction of time-varying input speed and internal excitation

Random Wind-Speed Model Based on Weibull Distribution
In Figure
Dynamical
Dynamic
External Excitation of the Transmission System
Calculation of Mesh-Load Factor
The fluctuation of 100
Conclusions
Full Text
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