Abstract
The battery component with the most important role is the separator. The separator is used as a battery cell to store a source of electricity and separate the cathode and anode. The separator in a battery is often damaged because its material is easily crushed or broken. This study aimed to create a new separator cell using a porous ceramic made from a mixture of zeolite sand and corn flour. This porous ceramic as a battery separator is sought to increase the ionic conductivity and thermal stability of the battery. The ceramic is divided into 4 grain size variables, namely grain size using 100, 30, and 16 mesh sieves—and grain size without using a sieve, or coarse grain. The making process begins with zeolite sand sifting. The sifted zeolite is then mixed with corn flour. The composition of the mixing is 92% zeolite and 8% corn flour. Then green ceramics molding are carried out at a pressure of 15 MPa. Then sintering is carried out in the furnace for 4 hours at a temperature of 900°C. The resulting porous ceramics are assembled onto batteries. The finished batteries are then tested for mains voltage. The porous ceramics are micro-photo tested. The results of the stress test show that the 100 mesh sieve zeolite variation has a voltage of 3.97 volts, the 30 mesh sieve zeolite variation has a voltage of 3.72 volts, and the 16 mesh sieve zeolite variation has a voltage of 3.43 volts. Whereas the zeolite variation without using a sieve cannot be molded because it is easily crushed so testing is impossible. Furthermore, the results of the micro-photo test show that for the 100 mesh sieve zeolite variation, the pores are relatively tight; for the 30 mesh sieve zeolite variation, there are several more pores when compared to the 100 mesh sieve; and for the 16 mesh sieve zeolite variation, the most (largest) pores among the three grain size variables are found
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