Analysis of changes in hardness of a metal surface layer in areas of high stress and methods of determining residual life of parts for mining machines

Abstract

The methodological bases for determining the energy resource of mechanical transmissions details for mining machines are considered. Based on the analysis of the accumulation of damage in metal gears, a method of estimating residual life of coarse-toothed wheels by periodically measuring the hardness of the surface layer of the teeth is justified. The regularities in change of hardness of coarse-tooth gear, conditioned by a change in metal strength properties that take into account the micro- and macromechanisms of plastic and elastic deformation, distortion of the metal crystal lattice with formation and movement of vacancies and dislocations. Experimental setup was built and the results of laboratory experiments are given related to the process of destruction of non-standard samples under different loads. Comparison of dimensions and hardness values of the sample allows concluding that a larger deformation corresponds to a greater increase in hardness, their limit value for the material being in the fracture zone. It is established that the detected changes in the local hardness occurs in areas of increased stresses above the limit of proportionality and the work of fracture forces attributed to dislocations density adjacent to the fracture plane expressed in terms of hardness increment is constant.