Analysis and Identification of Eccentricity of Axial-Flow Impeller by Variational Mode Decomposition

Abstract

The axial-flow impellers are widely applied to industry due to their excellent hydraulic performance and simple structure, but they may be affected by their eccentricity during operation. This study compared and studied the effects of the axial-flow eccentricity of an impeller on hydraulic performance, impeller radial force, and downstream pressure pulsation of the unit. The research results indicate that impeller eccentricity has a small effect on hydraulic performance. Compared with the design conditions, the efficiency, power, and head changes caused by impeller eccentricity are all less than 1%, but the impeller eccentricity leads to a sharp increase in the radial force of the impeller. Under the design conditions, the average value of the radial force of the impeller is 31.38 N; under eccentric conditions, the average value of the radial force of the impeller increased by nine times, reaching 316.30 N. By analyzing the pressure pulsation signals decomposed by the VMD method, it is shown that the influence of eccentricity on pressure pulsation is mainly reflected in the increase in impeller frequency on pressure pulsation. Under design conditions, the corresponding amplitude of the impeller frequency is 2.6; under eccentric conditions, the amplitude corresponding to the impeller frequency increased by 100 times, reaching 274.4. This study elucidates the specific effects of axial impeller eccentricity, providing theoretical guidance for the safe and stable operation of axial-flow units, and has important engineering significance.