An intelligent diagnosis method for oil-well pump leakage fault in oilfield production Internet of Things system based on convolutional attention residual learning

Abstract

In the Internet of Things (IoT) system for oil field production, oil-well pump leakage is one of the most challenging faults to detect. Once the pump leakage fault occurs, it will severely impact crude oil production. Therefore, accurate diagnosis of oil-well pump leakage faults is highly necessary. However, achieving accurate diagnosis through existing artificial intelligence methods remains a challenge due to the prolonged and progressive nature of oil-well pump leakage faults. This paper proposes a novel methodology for diagnosing oil-well pump leakage. Specifically, we propose a time-series data transformation method that ingeniously transforms difficult-to-identify pump leakage long time-series data variation features into image pixel-level texture features, and based on the characteristics of differences in image texture features under different states, we propose the structure of convolutional residual blocks with attributes and spatial attention for oil-well pump leakage fault diagnosis, which enables more accurate fault diagnosis by assigning more attention weights to extract valuable fault information. Through extensive experimentation, we found that the diagnosis process proposed in this paper outperforms sequence models such as LSTM and GRU, achieving a diagnostic accuracy of 98.36% for oil-well pump leakage faults. Moreover, it leads to a significant improvement of 19.40% and 10.36% in accuracy compared to conventional CNN and ResNet models, respectively. Therefore, in the actual production of oilfields, this method can effectively meet the detection requirements for oil-well pump leakage.