Abstract

The advancement of Industry 4.0 and Industrial Internet of Things (IIoT) has laid more emphasis on reducing the parameter amount and storage space of the model in addition to the automatic and accurate fault diagnosis. In this case, this paper proposes a lightweight convolutional neural network (LCNN) method for intelligent fault diagnosis of rotating machinery, which can largely satisfy the need of less parameter amount and storage space as well as high accuracy. First, light-weight convolution blocks are constructed through basic elements such as spatial separable convolutions with the aim to effectively reduce model parameters. Secondly, the LCNN model for the intelligent fault diagnosis is constructed via lightweight convolution blocks instead of the tradi-tional convolution operation. Finally, to address the “black box” problem, the entire network is visualized through Tensorboard and t-distribution stochastic neighbor embedding. The results demonstrate that when the number of lightweight convolutional blocks reaches 6, the diagnosis accuracy of the LCNN model exceeds 99.9%. And the proposed model has become the most robust with parameters significantly decreasing. Furthermore, the proposed LCNN model has realized accurate, automatic, and robust fault diagnosis of rotating machinery, which makes it more suitable for deployment under the IIoT context.

Highlights

  • In view of the significant role bearings play in rotating machinery, it is of the great essence to secure the safe and reliable operations of the bearings

  • It is of great significance to automatically and accurately monitor the state of rotating machinery and take necessary measures in the early stages of failure to ensure the safety of the entire industrial system [1,2]

  • The driving end vibration signals are selected as the experimental data, including the vibration signals in 4 different states, namely Normal (NOR), Ball Fault (BF), Outer Race Fault (ORF), and Inner Race Fault (IRF)

Read more

Summary

Introduction

In view of the significant role bearings play in rotating machinery, it is of the great essence to secure the safe and reliable operations of the bearings. Once faults occur, it will cause economic loss to the entire industrial system, and threaten the life of operators. It is of great significance to automatically and accurately monitor the state of rotating machinery and take necessary measures in the early stages of failure to ensure the safety of the entire industrial system [1,2]. Traditional fault diagnosis methods can be mainly divided into the construction of fault features and the use of pattern recognition methods for fault classification. As for fault feature construction, signal processing methods, such as wavelet transform, wavelet packet transform, empirical mode decomposition as well as variational mode

Methods
Results
Conclusion
Full Text
Published version (Free)

Talk to us

Join us for a 30 min session where you can share your feedback and ask us any queries you have

Schedule a call