Abstract

As a luxurious textile raw material, silk fiber (SF) and its products are widely favored by consumers because of their elegant appearance and excellent comfort. However, their flammability causes potential fire risks and hazards in daily fires and has gained significant attention in recent years. In this work, an ultrathin and uniform TiO2, Al2O3, and ZnO nanofilms with thicknesses of 1 ∼ 200 nm (less than one in a hundred of SF diameter) were deposited on the surface of a silk fabric (SFR) by atomic layer deposition (ALD). By tuning the types of metal oxides and nanofilm thickness, the modified SFR quickly self-extinguished, and its pristine weave was completely preserved after exposure to a flame in a torch burn test, representing superior performance compared to numerous conventional coating technologies reported with higher loadings. An expanded charcoal residue formed on the surface of the modified SFR, acting as a physical barrier that enhanced flame retardancy. Furthermore, the modified SFR showed excellent laundering durability, which helps improve the service life of the fabric. Most importantly, the nanofilms had a negligible impact on the intrinsic comfort and other comprehensive properties of the silk.

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