An exploration of nanocomposite Nd-Fe-B/Alnico alloys with enhanced intergrain interactions and improved magnetic properties

Abstract

Nd-Fe-B alloys have high intrinsic coercivity, high magnetic energy density, but low Curie temperature and poor temperature stability. While Alnico alloys have high Curie temperature and high temperature stability, but low intrinsic coercivity and low magnetic energy density. It would be of great scientific, technological and economical interest if these two alloys could be combined together in some proportion to make composite magnets with good comprehensive properties. Here we report nanocrystalline composite magnets containing Nd-Fe-B hard phase and alnico semi-hard phase fabricated by melt-spinning technique. A novel core-shell like structure constituting Nd-Fe-B (2:14:1) phase as core and Alnico rich phase as shell was obtained by optimizing the composition and processing conditions. The maximum energy density was enhanced upto 150 kJ/m3 in nanocomposite magnets. The Curie temperature of the main phase increased to 654 K for Nd-Fe-B/Alnico from 581 K for pure Nd-Fe-B alloy, which is attributed to the molecular field penetration of Alnico phase into the hard 2:14:1 phase, in addition to the substitution of Fe by Co and Ni. No kink or dip was observed in the demagnetization curves, which suggested the presence of strong exchange interactions among the phases of the nanocomposite alloys.