An experimental investigation of local fracture resistance and crack growth paths in a dissimilar metal welded joint

Abstract

An experimental investigation on the local fracture resistance and crack growth behavior in a Alloy52M dissimilar metal welded joint (DMWJ) between A508 ferritic steel and 316L stainless steel has been carried out by using the single-edge notched bend (SENB) specimens. The local J-resistance curves and crack growth paths of 13 cracks located at various positions in the DMWJ were determined, and the effects of the local strength mismatch on local fracture resistance, crack growth paths and integrity assessment for the DMWJ were analyzed. The results show that the cracks always deviate to the materials with lower strength, and the crack path deviations are mainly controlled by the strength mismatch, rather than toughness mismatch. The J-resistance curve with larger crack path deviation only reflect the apparent fracture resistance along the crack growth region, rather than the intrinsic fracture resistance of the material at the initial crack-tip region. Without considering the local fracture resistance properties of heat affected zone (HAZ), interface and near interface zone, the use of the J-resistance curves of base metals or weld metals following present codes will unavoidably produce non-conservative (unsafe) or excessive conservative assessment results. In most cases, the assessment results will be potentially unsafe. Therefore, it is recommended to obtain and use local mechanical and fracture resistance properties of all regions of the DMWJ if the complex local mismatch situation is a concern. And new integrity assessment methods based on local damage and fracture models also need to be developed for the DMWJs.