Amphiphilic molecules affording efficient aqueous degradation of unsaturated polyester resin

Abstract

Enormous challenges have been encountered in the degradation and recycling of unsaturated polyester resin (UPR) in water, primarily due to its water resistance. Herein, a novel, efficient and green catalytic system of methanesulfonic acid (MSA)/sodium laurylsulfonate (SLS) was proposed to aqueously degrade UPR under mild conditions (200°C). This method is considerably milder compared to other reported works based on aqueous hydrolysis (230°C-380°C). What's more, amphiphilic SLS as a phase transfer reagent enhanced the concentration of catalyst at the H2O-UPR interface, which facilitated the mass transfer between organic motifs with inorganic reagents and thus accelerated the reaction. The NMR and FT-IR characterizations indicated the ester bonds were cleaved via hydrolysis with H2O catalyzed by MSA, and high value-added products, i.e., copolymer of styrene and maleic anhydride (SMA) and phthalic acid (PA), were reclaimed by a simple separation process, with the yield of 86.77% and 84.37%, respectively. Furthermore, a viable mechanism for degradation was proposed through the degradation performance of the model compounds. This study provides a practical approach for the chemical degradation and conversion of other resins containing ester bonds.