Amino-silica microcapsules as effective curing agents for polyurethane foams

Abstract

The present paper regards the development of functional microcapsules (MCs), containing encapsulated glycerol, to act as sustainable solid curing agents for one-component polyurethane (PU) foams. They consist of silica-based MCs with an aminosilane surface treatment, obtained through sol–gel processing technique. These MCs are intended to burst and release their content only at the spraying process, in order to promote an accelerated curing of the PU foam. The superficial amino groups react with the isocyanate groups present in the PU pre-polymer, producing polyurea moieties on the MCs’ surface, which prevents the leaching of encapsulated glycerol inside the PU aerosol can. This enables the long shelf life of the product, required for commercial application. The amino-silica MCs exhibit a perfect spherical shape, without significant leaching, in opposition to silica-based MCs and led to a significant increase in the curing rate of the PU foam. The study involved various characterization techniques, such as scanning electron microscopy, Fourier transformed infrared spectroscopy, thermogravimetric analyses, leaching and curing speed evaluation.