Abstract

Supported Mn2O3 is useful in achieving high dinitrogen selectivity at low temperature during ammonia-selective catalytic reduction (SCR). However, its controlled synthesis is challenging when the supporting material is the conventional pure silicon SBA-15 mesoporous molecular sieve. Here we show that silicon and aluminium in fly ash, the solid waste produced by coal-fired power plants, can be used to synthesize an Al-SBA-15 mesoporous molecular sieve support, which can guide the growth of Mn2O3 in the as-synthesized Fe-Mn/Al-SBA-15 NH3-SCR catalyst. Its superior catalytic performance is demonstrated by the high NOx conversion (≥90%) and selectivity (≥86%) at low temperatures (150–300 °C). The combined theoretical and experimental results reveal that the introduction of Al induces the growth of Mn2O3 catalysts. Our findings, therefore, provide a strategy for the rational design of low-temperature NH3-SCR catalysts through dopant-induced component engineering of composite materials.

Highlights

  • Supported Mn2O3 is useful in achieving high dinitrogen selectivity at low temperature during ammonia-selective catalytic reduction (SCR)

  • Since the pH value is crucial for the aluminum salt hydrolysis and Si–O–Al bonds formation, we first investigated the effect of the pH value on the synthesis of fly ash-derived Al-SBA-15 mesoporous molecular sieves (MMS). 1 g of the fly ash-derived Si-SBA-15 MMS and 1 g of fly ash-derived

  • X-ray diffraction (XRD) patterns of the Al-SBA-15 MMS prepared at different pH values

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Summary

Introduction

Supported Mn2O3 is useful in achieving high dinitrogen selectivity at low temperature during ammonia-selective catalytic reduction (SCR). Its controlled synthesis is challenging when the supporting material is the conventional pure silicon SBA-15 mesoporous molecular sieve. We show that silicon and aluminium in fly ash, the solid waste produced by coalfired power plants, can be used to synthesize an Al-SBA-15 mesoporous molecular sieve support, which can guide the growth of Mn2O3 in the as-synthesized Fe-Mn/Al-SBA-15 NH3SCR catalyst. Its superior catalytic performance is demonstrated by the high NOx conversion (≥90%) and selectivity (≥86%) at low temperatures (150–300 °C). The 11.2Fe-11Mn/ SBA-15 catalyst exhibits high NH3-SCR activities at 150–250 °C.

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Conclusion

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