Abstract

Propane dehydrogenation (PDH) is a vital petrochemical process. As an alternative to Pt and Cr-based catalysts, Ni-based catalysts used in PDH, however, exhibit low propylene selectivity with severe coking. This work aims to understand the role of different Ni species in PDH and achieve high propylene selectivity by inhibiting coking. Specifically, we obtained NiOx/Al2O3 catalysts with solely tetrahedrally coordinated Ni2+ (NiIV) by selectively removing microcrystalline NiOx using the impregnation-complexation strategy. The Niσ+ species derived from NiIV exhibited high propylene selectivity (∼88 %) and low coke yield (2.26 %) in PDH. In contrast, reducing microcrystalline NiOx to Ni0 resulted in high methane selectivity and high coke yield (14.90 %). Theoretical calculations and experimental results indicate that this difference is attributed to the faster propylene desorption from Niσ+ as compared to that from Ni0. Therefore, catalysts with well-confined Niσ+ are selective in PDH. This study offers a rational strategy for designing Ni-based PDH catalysts.

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