Aerostatic Spherical Bearing Manufacturing Methods and Criticalities - An Approach

Abstract

In general, aerostatic bearings are flat bearings and the stringent manufacturing tolerances in geometric dimensions and profile will make the bearing ideal for obtaining high stiffness during measurement. Aerostatic Spherical Bearing (ASB) on the contrary is a special bearing which provides a frictionless pivot and allows three degrees of rotational freedom. Methods involved in manufacturing and realizing a highly stiff ASB is discussed in this paper. ASB components viz. Stator and Rotor of hemi-spherical in geometry are the critical components to be machined, which are used in Mass properties and Dynamic Balancing Measurement machine (MaPDBM). MaPDBM is used to measure mass, center of gravity, moments of inertia and static & dynamic unbalance of spacecraft. An air film of 25-50 μm thickness separates the stator and rotor during measurement, thus forming an aerostatic bearing. Precise Machining, Thermal treatments to ensure crash-proof design, Special processes like lapping for profile correction, Geometrical and profile measurements during different stages in the sequence for controlling the bearing parameters using Coordinate Measurement Machine (CMM) are the challenges involved in the machining and realization of the ASB components and the same is discussed in this paper.